Manufacturing

December 18th, 2014 Female Industrial Plant

This case study exemplifies the application of key legislative requirements for eligible R&D activities as they apply to relevant activities in the manufacturing industry.

Business Scenario

Wino Incorporated (Wino) is a specialist in the field of wine cellar refrigeration. In 2012, Wino was approached by a vineyard to create a solution that would allow them to reduce their operating cellar temperatures from 15℃ to 12℃.

A  solution was devised to use the cold liquid CO2  from a CO2 recovery plant by vaporizing  the  liquid  and  processing  it  through  the cooling units in the cellar to lower cellar temperatures  to 12℃.

Wino needed to determine the eligibility of its proposed R&D activities  in order to know if it qualified for the R&D Tax Incentive. Once it identified the specific activities that qualified as R&D, it needed to assess whether each activity was a core or supporting  R&D activity. After self-assessing, Wino decided to register two core activities and two supporting activities with AusIndustry.

Wino’s Core R&D Activities

Design and development of a series of prototypes to achieve the technical objectives and prove the hypothesis (design development and initial testing of the solution to reduce cellar temperatures via a C02 system).

The hypothesis for this core activity questioned whether cellar temperatures could be reduced by 3℃ through the use of C02.

At an attempt to prove its hypothesis, Wino conducted the following R&D activities:

  • Practical design by in-depth analysis of possible issues
  • Constant refinement of system design over a period of months to improve system  performance
  • Updating of technical drawings and design calculations
  • Implementation of solution onsite for testing and further development

Wino proved that the system was a failure as too many variables which were beyond its control did not allow the system to operate in a consistent manner. With all these factors influencing performance, the system was too complicated for stable operation of the cellars.

 
Trials and analysis of data to achieve results that can be reproduced to a satisfactory standard and to test the hypothesis (testing and assessment of the practical performance revised solution).

Although Wino was unsuccessful in finding a solution to lower the overall temperature in the wine cellar,  it was still able to claim the following tests and assessment activities as R&D:

  • A complete change in design was necessary using CO2 as a conventional refrigerant to reduce the cellar temperature.
  • Redesign  of  the  system  as  a  standalone  plant  using  two  new compressors  and  pump  recirculation  of  liquid  CO2  to  larger evaporators in the cellars.
  • A new evaporator  in each cellar was  added  to the existing evaporators.

Commentary

Identifying Core R&D Activities
There are two types of core R&D activities:  
  1. Experimental activities whose outcome can not be determined in advance on the basis of current knowledge, information or experience, but can only be known by exercising a systematic progression of work that follows the principles of established science, proceeding from hypothesis to experiment, observation and evaluation, and lead to logical conclusions.
  2. Experimental activities that are conducted for the purpose of creating new knowledge.

 

Hypothesis Defined
AusIndustry recognises a hypothesis as a statement or proposition about what result is expected if certain conditions are put in place and certain actions are carried out in an experiment. It can range from an assumption or proposition to a theory, but it must establish the experimental activity and form part of a broader systematic progression of work undertaken by the company. It must be evident that the claimed experiment has been designed to test the hypothesis.

If the outcome of an activity can be obtained without a hypothesis, then the activity will not be considered R&D.

Wino’s Supporting R&D Activities

Background research to evaluate current knowledge gaps and determine feasibility (background research for the design of a solution to reduce the cellar temperatures).
 
Wino’s background research was focused on identifying issues, designing a potential solution using C02 recovery tanks and liaising with the client for design development.

Design development included:

  • Client  meetings, submission  of  typical  designs and  the undertaking to provide refined designs.
  • Internal design  development and the development of sketches and calculations.
  • Discussions with the site operators on system practicality.
  • Design submission to the client for their review and acceptance.

These background research activities were necessary to support the core activities because they assisted in identifying the key elements of the research project.


Ongoing analysis of customer or user feedback to improve the prototype design (feedback R&D of the solution to reduce cellar temperatures via a CO2 system).

Wino conducted the following activities during its analysis:

  • Development and modification to interpret the experimental results/observations and draw conclusions that served as starting points for the development of new hypotheses; i.e. solutions to observed inefficiencies or problems
  • Assessment of client feedback to improve on design of system
  • Client inspection on completion of construction stage
  • Validation of dimensions at installation stage
  • Validation of the design inputs on operation and testing of the new system

These activities were directly related to Wino’s core activities because the feedback was necessary to evaluate the performance capabilities of the new design in the field and to improve any flaws in the design.

 

Commentary

Identifying Supporting R&D Activities
Activities that do not form part of the core experimental activities may still be eligible as supporting R&D activities. Supporting R&D activities are directly related to an eligible core R&D activity. They must have been performed for the primary purpose of supporting a qualified R&D activity.

What records and specific documentation did Wino keep?

To meet the R&D Tax Incentive requirements, Wino had to save documents that outlined what it did in its core R&D activities, including experimental activities and documents to prove that the work took place in a systematic manner.

Wino saved the following documentation:

  • Progress of project (e.g. meeting notes, minutes, emails, reports)
  • Conceptual sketches and technical drawings
  • Photographs of completed models
  • Testing protocols
  • Results or records of analysis from testing / trial runs
  • Tax invoices

By having these records on file, Wino confirmed that it was ‘compliance ready’ — meaning if it was audited by the ATO, it could present documentation to show the progression of its R&D work.

Click here for the PDF version of this case study.

 

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